This look at the Jeep prototypes leading up to the CJ-3B, M38A1 and CJ-5 models, is an expansion on the information published here in 1997-98 in The Missing Link: Discovering the Lost CJ-4 by Jim Allen, and CJ-3B Development 1949-53 by Derek Redmond and Todd Paisley. Those pages uncovered information about some of the prototypes developed by Willys-Overland engineers and designers between 1949 and 1952, and proposed an explanation of why they were never put into production.
The more detailed (not to say confusing) list of prototypes here, incorporates additional information from recent research by Jim Allen, Bill Munro, Ron Szymanski and the Japanese periodical J4.
The drawings above are by Hubert Cossard. (Elsewhere on the web, see Hubert's drawings of the entire Jeep f@mily.)
The illustrations in the text below are by Motonobu Sato, and are courtesy of J4 magazine, an annual publication in Japanese. (Note: See a complete set of the drawings in one image file (85K GIF) in a new window for easier comparison.)
Footnote numbers in the text(1) refer to the List of References at the bottom of this page.
The 3A was manufactured until shortly after the debut of the 3B in 1953. Much of the motivation behind the new designs for a Jeep to replace the 3A, was the need for a Jeep powered by the slightly larger F-head engine. (9)
Perhaps not until Engineering Release 7474 ("4 FB Jeep", November 30 1951 - January 3 1952) was the final version created as model CJ-4A, later changed to "CJ-3B." This Jeep as it was eventually introduced in 1952, was a much less radical redesign than some of the prototypes created during the intervening two years. Todd Paisley speculates that materials shortages related to the war in Korea are what led to the decision to market this simple revision of the 3A. (6)
Jim wrote on the classicjeep e-mail listserv: "I have several pics of this rig taken at different times and in different markings. In a set of Army photos taken at the Detroit Arsenal (20K JPEG), dated 24 August 1950, this vehicle bears the number X98 on the bumper and is called the 'truck, 1/4 ton, 4x4 with F-head engine.'(10) Fred Crismon told me that the picture on page 224 of his book (2) (40K JPEG) was dated 8 May, 1951." (Jim Allen, CJML (5), 12 Oct 1999)
This is where things start to get confusing, with the same prototype being tested or photographed more than once, with different model numbers or markings. One author, in J4, states that "The civilian version of CJ-4M existed as X-98 in 1950." (1) It did have civilian features such as a tailgate, side-mounted spare, and "WILLYS" stamped on the hood. The photos indicate that X-98 was actually tested by the military, however. They also suggest it was probably the same vehicle as the CJ-4M (see below). On the other hand, the dates of the photos do not tie the X-98 to Engineering Release 5607.
"A test done 5 April 1951, at Fort Knox, KY, included two WWII era MBs, two M-38 model MCs, a standard commercial CJ-3A and an F-head rig they referred to as the "F-head truck." Each vehicle was given a test number, the F-head truck's being "205". This number can be seen on the front bumper in the pic in Crismon's book as well as on the Detroit photo, so I believe X-98 is the vehicle used for those '51 tests at Fort Knox." (Jim Allen, CJML (5), 12 Oct 1999)
There is another set of photos (front and right side, 130K JPEG's) dated 1 August 1951 which shows what appears to be the same vehicle ("TEST OPERATION" on windshield front and same AFF-B2 and 205 markings on bumper) with a captions tag that identifies it as "Project 5707, Model CJ-4M (Test vehicle loaned to Fort Knox)." (12)
This caption connects truck 205 to the later Engineering Release 5707 project, rather than 5607. But Jim says he thinks that when a military version of the later CJ-4 was being contemplated, the old X-98 "F-head truck" was brought in as a stand-in, and given the designation "CJ-4M" until the real thing was built. The real thing would have been known as CJ-4M by Willys, and perhaps called M38E1 by the Army.
Todd Paisley notes about the paperwork for Engineering Release 5707: "What is curious is that in the model column was "CJ-4." It was "X"-ed out and the model number 474CJ entered next to it." This project was closed and the Engineering Release 5607 project started back up from January 12 1952 - April 6, 1953. (6)
These projects all happened within a short time, and overlapped significantly, so it's likely that the CJ-4 was in development at about the same time as the X-98. Todd Paisley has pointed out that the CJ-4 is seen with 1950 license plates in the photo on page 77 of the Arch Brown book, where it carries the number X151 on its bumper. (3).
Engineering Release 6555, "Military Jeep with 4FB Engine" (28 December 1950 - 21 June 1951) appears to be the project leading to the M38E1, and it produced a vehicle similar to the CJ-4 but with snorkel and blackout light, shown in factory photos (left side and right side, 30K JPEG's) dated 5 March 1951. (12) The designation "M-38E1" does not appear in any known Willys-Overland documents, but does appear in Crismon's book. If it came from the Army, it would suggest that there was an actual vehicle.
Willys Engineering Release 6396 (Model CJ-4MA Ambulance) and Engineering Release 6825 (CJ-4MP Front Line Personnel Carrier) in late 1950 - early 1951, were apparently related projects, using a longer wheelbase and the same front end design as the M38E1. (6) CJ-4MA-01 appears in factory photos dated 23 March 1951, captioned variously as Ambulance and Personnel Carrier (60K JPEG's). (12)
A photo of an ambulance with flat front fenders (30K JPEG) appeared in Kaiser Corporation's 1953 Annual Report, illustrating a mention of the continuing development of military Jeeps. There is also an undated factory photo of an ambulance M-38 (50K JPEG). Perhaps this vehicle is an early result of the 6396 project, which initially used the model designation "MC-A" which could be an ambulance version of the MC, or M-38.
The earlier Engineering Release 6400 "Jeep-Advanced, 1/4-ton 4x4, AJ" (6 October 1950 - March 15 1951) did not result in any known prototype. Bill Munro suggests it was an attempt to begin development of an all-new vehicle, and was scrapped when only Ford was invited to tender for what eventually became the M151 MUTT.(11)
Recent research by Bill Munro suggests that the reason Willys took so long to release the CJ-5, is that the Army owned the design and wouldn't give Willys permission to use it (perhaps partly because of pressure from Ford, who were building M-38A1's for the Army, in Canada.) This is at last a plausible explanation for the mysterious delay. Munro states, "Willys did not have enough money to build a completely new body for a new Hurricane-powered CJ. A compromise had to be found, and that was the CJ-3B." (11)
Further information on the prototypes is always welcome. Clearly some things have yet to be uncovered, including the mechanical specs of some of the prototypes. Other missing details include the results of Engineering Release 6400 (the "AJ"), documentation of the designation "M-38E1," and proof that X-98 was indeed the first F-head Jeep under Engineering Release 5607. -- Derek Redmond
Thanks to all the authors referenced above. Also Bill Norris for the photo from the 1953 Annual Report. -- Derek Redmond
See some original Willys Engineering Dept. Calculations: CJ-3B and CJ-4.
Also on The CJ3B Page, see The Universal Jeep, 1942-1986: A Timeline and Willys Production Figures 1945-61.
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